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PNEUMATIC ROLLER MILL It is an inevitable machine in grinding sections of flourmills. Its frame is made of platina having high resistant to load and its covers can easily be removable. The gear box is oil leak proof. A special mechanism located with in the box oils the gears. The bearings are made of special cast being resistant to grinding pressure. The bearings are movable forward and backward by the pressure of air piston.
DOUBLE PNEUMATIC ROLLER MILL It is an inevitable machine in grinding sections of flourmills. Its frame is made of platina having high resistant to load and its covers can easily be removable. The gear box is oil leak proof. A special mechanism located with in the box oils the gears. The bearings are made of special cast being resistant to grinding pressure. The bearings are movable forward and backward by the pressure of air piston.
SQUARE PLANSIFTER Square plansifter is machine which has an important part in the flour production process in the flour factories. It is used for the sieving of the flour which is ground by roller-mills and thus for the classification. The sieving process id arranged according to the Mill diagram.
CONTROL PLANSIFTER Control Plansifter is used to control product before packaging in grinding facilities with low production capacity and facilites, which have area problem. It can be installed anywhere without problem.
SEMOLINA SEPARATOR Semolina separator is used in flour and semolina plants for purifying and classifying of the semolina. It is the inevitable machine for the systems that have been using hard wheat for obtaining healthier process. The product of which the flow is adjustable is distributed on the whole surface of the complete sieve by the means of a curtain. The sieving process is done by 2 or 3 decked frame of sieves. The semolina is seperated from the bran by realizing an equal vacuum on the surface of the sieve by the means of aerodynamic air channel and air adjusting clacks.
BRAN FINISHER The objectives of this manual instruction are to express how to mount the available models of the bran finishers; how to use; the general conditions of the machine and its spare parts; the important points to be considered; product label ID; and how to do the maintenance processes.
VIBRO BRAN FINISHER Vibro Bran Finisher is used for cleaning of bran in the flour.Provides maximum grade cleaning of bran in the flour by non-plugging sifting surface because of vibration, high revolution motor and jacket cage structure.
JET FILTER The cleaning of the grain is applied as purifying the ground product together with the transport of the material in dust or granule. Thus; air application has been an inspiration to make alterations in many fields.
SUPERSONIC FILTER Seperates dust into air from air and direct the cleaned air through the outlet to go out. Operation range is between 2,5 m3/dk and 800 m3/dk. Lt collects dust and other small particles into it’s sacks.It is widely used in food, chemistry and cement industry.
PNEUMATIC CYCLONE It is a system consisting of cyclone, stand, air lock, glass depot and collector tubes. The air – product mixture which is suctioned by pneumatic fan strikes to the cyclone wall spinning at a large speed in the cyclone and is discharged through the air lock which is under the cyclone from the conical part losing speed due to the centrifugal force.
PNEUMATIC FAN It is the system providing the conveyance of the broken product at the roller mills by sucking. It is of multi objective and quiet working features with the maximum production and minimum energy consume. The fan which is fixed on the chassis with the steel cage operates on rubber (chock) feet in order to avoid vibration and shaking.
IMPACT DETACHER The semolina impact detacher which is at the grinding unit of the Milling system breaks the products that takes from the product inlet part by the help of palette and pins and send it to the square plan-sifter by means of air.
AIR LOCK USAGE OBJECTIVES AND FIELD: The air Lock is used with many machines from the dust cyclone to pneumatic group at various purposes. It is mainly very effective in the pneumatic group. The product taken out of the roller-mills starts to reach flour consistency after some stages. Then from the outlet of the roller-mills it is sent to pneumatic cyclone by means of pneumatic through the steel tubes. Thanks to the air locks used in here, the flour that is separated from air is conveyed to the plan-sifter environment.
VIBRO DISCHARGER DESCRIPTION: Used in the procedure for discharge in the form of the product (flour, wheat bran) from the depot of free flow. Joints attached to the main body outlet, under the influence of vibro-motor contributes to the uniform flow of raw materials.
TUBE SCREW CONVEYOR USAGE OBJECTIVES AND FIELD : Tube Screw Conveyor is used to convey all the floury fine and middling ground materials horizontally, vertically and inclinational state and to transfer to the screw conveyors. The product received from the Product Inlet part (A) which is on the upper part of tube screw conveyor is conveyed to the necessary machines from the product outlet part (B) which is lower part of end by means of spiral.
VITAMINS DOSER DESCRIPTION: Used in flour mills to dispensing material in the form of dust and the brink of the required number in the indicated time interval.
Vibro Feeder The remaining hardware is used to add to the system again. The funnel is filled; Pour the product inside thanks to the adjustable vibrating motor connected to the ground.
SEPARATOR WITH ECCENTRIC PULLEY USAGE OBJECTIVES AND FIELD : It is used to separate all foreign substances from all grains and wheat. The slope and vibration of the frame can be adjusted according as per the desire. Usage: - in flour and semolina factories, - in fodder cleaning plants, - in the grain cleaning and calibration plants, - in grain storing plants.
SEPARATOR USAGE OBJECTIVES AND FIELD : It is used to separate all foreign substances from all grains and wheat. The slope and vibration of the frame can be adjusted according as per the desire. Usage: - in flour and semolina factories, - in fodder cleaning plants, - in the grain cleaning and calibration plants, - in grain storing plants.
STONE SEPARATOR USAGE OBJECTIVES AND FIELD: Dry stone separator is an inevitable machine for the cleaning units of dry system. The machine accurately separates the stones of granular products such as wheat, barley, corn, rice, lentil, chickpea, bean, and sesame. The product to be separated from the stone is transferred on the sieve. The product is cleaned with the absorbed air. The heavy particles stay on the surface of the sieve. With the circular movement of the sieve the heavy particles are sent to higher platform.
STONE SEPARATOR USAGE OBJECTIVES AND FIELD: Dry stone separator is an inevitable machine for the cleaning units of dry system. The machine accurately barley, corn, rice, lentil, chickpea, bean, and sesame. The separates the stones of granular products such as wheat, product to be separated from the stone is transferred on the sieve. The product is cleaned with the absorbed air. The heavy particles stay on the surface of the sieve. With the circular movement of the sieve the heavy particles are sent to higher platform.
VİBRO TARAR USAGE OBJECTIVES AND FIELD : It performs the separation process of the light grains, shells and unwanted foreign substances available in the grains by means of air current. Grain is distributed towards the air canal being spread over a vibrated feeder. It is washed with an air current flowing from the direction where the grain homogeneously entered into the air canal. Meanwhile the unwanted light grains are separated moving together with the air
RADIAL TARAR USAGE OBJECTIVES AND FIELD: Radial Tarar used to clean wheat, oats, corn and other major cereal crops from lighter. Grain from input enters the vibrating and uniformly spreads over the entire surface of the air channel. Here, using the horizontal aspiration column product is purified from light particles in the double adjustable walls. Air using centrifugal fan returns to the aspiration channel. Tarar rotates 100% air. Only the entrance should be from the discharge (That is, the machine must be mounted at the entrance or connected to the central system of discharge).
ULTRA TRİEUR USAGE OBJECTIVES AND FIELD The machine is used in flour mills and grain treatment facilities. Raw materials using existing valve independently supplied to the cylinders. Clears the raw material from of a broken, long grain raw materials, as well as from the sand and stones and passes in the trough, located in the inside. Assembled on the top and lower cylinders are collected on a wastes input and discharged from the machine. The same can be attached to the car air (Aspiration) system.
ULTRA TRIEUR USAGE OBJECTIVES AND FIELD : Trieur is used in the grain grinding factories for separating process of the unwanted round and long shaped particles found in the grain. The cylinders pressed on the steel-sheets at the various diameters whose diameters and depths are designated according to the capacity and the features of the grain to be cleaned and having pockets are driven through a motorized reducer. Thanks to the collectors available in the cylinder, the seeds and unwanted substances are taken out from the exit mouth.
HORIZONTAL SCOURER USAGE OBJECTIVES AND FIELD: The Horizontal Scourer is used for the shelling the wheat in the pre-cleaning sections of the flour and semolina factories and the cleaning of the shells and whiskers on the wheat. Beside this, dust, sand, small seeds and microorganisms are cleaned as well. It is also used in the binning plants for the same purpose. These processes can be performed for the purpose of cleaning barley, rye and similar products.
HORIZONTAL SCOURER USAGE OBJECTIVES AND FIELD: The Horizontal Scourer is used for the shelling the wheat in the pre-cleaning sections of the flour and semolina factories and the cleaning of the shells and whiskers on the wheat. Beside this, dust, sand, small seeds and microorganisms are cleaned as well. It is also used in the binning plants for the same purpose. These processes can be performed for the purpose of cleaning barley, rye and similar products.
INCLINED INTEVSİVE DAMPENER The Intensive Dampener is used to provide moist to the grain in short time using little water in the flour and semolina factories. At the meantime a significant amount of the grain is provided to be unshelled due to the friction occurs thanks to the rotor rotating at high speed.
INTENSIVE DAMPENER USAGE OBJECTIVES AND FIELD: The Intensive Dampener is used to provide moist to the grain in short time using little water in the flour and semolina factories. At the meantime a significant amount of the grain is provided to be unshelled due to the friction occurs thanks to the rotor rotating at high speed.
VERTICAL WASHING MACHINE USAGE OBJECTIVES AND FIELD : The vertical washing machine which is combined from the steel construction is used for washing and cleaning of the dirty wheat in flourmills. In washing section of the machine there are double mixer and stone separator spiral. On the machine a reducer motor and drying motor are used independently from each other. So the washing and drying process is realized separately from each other. The spirals provide the mixing of the wheat with the water and separating of the straw, dust, stone etc. foreign materials from the wheat.
WHEAT FRİCTİON MACHİNERY DESCRIPTION : Twino RS1, was developed in double floor form but has the structure «Monoblock». After falling into the upper floor of abundant raw material is mixed in water and cleaned. After that, refined raw material goes into the lower floor where it is separated from the remaining surface contamination and skin, all this is beyond the cylinder rotor. All emissions are collected for the cylindrical rotor went out through a special funnel located at the bottom of the machine, using the screw rejectamenta went out. In the last stage out of the cars of raw material, which is suction tube through a system of aspiration suck dust particles and thin obolochki.Vertical Washing machine with output 8-10 tons per hour and consumes 1500-4500 liters of water, with the same performance Twino RS1 consumes per hour 150-450 liters of water while the system is adjusting. At high moisture material properties of the machine is operating without water
AIR CANAL USAGE OBJECTIVES AND FIELD : It performs the cleaning process of the dust, light grains and foreign substances available in the grains at Flour factories by means of air current flowing through the air canals. Grain is homogeneously distributed through air canal by means of a vibrated feeder driven by a vibro motor. The light grains are conveyed to the waste exit canal by being separated by means of air current passed through. The cleaned grain is taken from the grain exit canal. The speed of the air passing through can be adjusted by means of a damper fixed at the exit of the air canal.
BUCKET ELEVATOR USAGE OBJECTIVES AND FIELD: The bucket elevators are used to carry the products in grain or powder state by means of buckets tied to their belts. They are manufactured at various sizes and capacities upon the request
DUST CYCLONE USAGE OBJECTIVES AND FIELD: The dust cyclones are put on the outlet of the aspirators in flourmills in cleaning sections. It is used for separating the dust into the air. The top and bottom bodies were attached each other by the means of flanges. It is advised to put air lock to the outlet of the dust and mono cyclones as it is seen in the drawing. ОПИСАНИЕ :
LOW PRESSURE FAN The cleaning process with air has started a new period in the Milling sector. Since the air systems provide advantages resulting in uncomplicated and better outcomes. The low pressure fans are used in the industrial areas such as foodstuff sector, heating and ventilation plants and casting. Especially in the foodstuff sector they are used in cleaning and processing the grains and helps in the classification of the products with air.
FLOUR DISTRIBUTOR USAGE OBJECTIVES AND FIELD : It is used for uniform recharge of control sieve. There are several types and models , dimensions and capacity of which varyated in accordance with the applicable paired sieving.
MONO CYCLONE It is a system consisting of cyclone, stand, air lock, glass depot and collector tubes. The air – product mixture which is suctioned by pneumatic fan strikes to the cyclone wall spinning at a large speed in the cyclone and is discharged through the air lock which is under the cyclone from the conical part losing speed due to the centrifugal force.
BLOWER PUMP USAGE OBJECTIVES AND FIELD: Assuring pneumatic transportation of all granulated or powdered products. It can be applied in various industries.
ECLUSE OF BLOWER USAGE OBJECTIVES AND FIELD: The equipment is designed for the transportation of Granular and powder products in pneumatic systems
BUCKET DAMPENIMG The Intensive Dampener is used to provide moist to the grain in short time using little water in the flour and semolina factories. At the meantime a significant amount of the grain is provided to be unshelled due to the friction occurs thanks to the rotor rotating at high speed.
BLENDING MACHINE DESCRIPTION : Used for mixing of raw materials coming from the silos in the cleaning sector, or in the milling sector.
SCREW CONVEYOR USAGE OBJECTIVES AND FIELD: Screw Conveyor is used to transport grain or finished products horizontally. It has U shaped body.
UN SHIPPING BAND
WEATH SCREW CONVEYOR USAGE OBJECTIVES AND FIELD:Screw conveyor - transporting device for loose, small-sized, of dust, powdered materials. In production of the mill is used for the transportation of cereals for recycling in the mechanisms established in the stand or on the floor above the established mechanisms. Thanks to mobile base unit is a mobile device with the function of setting the desired height. The conveyor can be powered by an electric motor and by a tractor or other mechanical shaft.
FLOUR SCREW DESCRIPTION: Used for horizontal transportation of flour from plansifter to flour storage or packing machines in flour mills. Produced in different diameter and length. The right-and left-party respectively with a place of use.
EXTRACTION RATE SCALE USAGE OBJECTIVES AND FIELD: It is a necessity to make continious capacity and extraction rates controlling in Flour Mills. Therefore, nowadays the Extraction Rates Scales take an important place in this field and most of the flour mills begun using these scales.
AUTOMATIC BAGGING SCALE USAGE OBJECTIVES AND FIELD: The products can be packed into this machine which has automatical PLC control system with different capacities between 12 ton/hour and 20 ton/hour as depends on the kind of product and required tolerance amount.
CONTROL PANELS Working Principles: Panels provide command, control and compensation of multi numbered electric motors. Generally, these panels act as the command centre of the electrical motors in the factory. Owing to these panels, an errorless and fast working atmosphere is achieved. Command and control of electric motor reliably provides the users with efficient and effective production, and also allows timely intervention in case of errors, thus preventing potential accidents and loss of life/goods and therefore decreasing overall costs. PANELS are comprised of 4 different function types of panels as listed below Panels: Main switch panel Control panels Compensation panel Piano panel
UN CLIPS
Collector tube Collector tube
Flowmeter Use to control the water inlet to the damper
Electrical motors Electric motors with different powers
Sewing machine Sewing machine related to packing system in mill system
Electronic scale Electronic scale
Compressor Air pressure
Gear and Coupling Gear and Coupling
Included pellets Included pellets
Pneumatic valve Pneumatic valve
Filter diaphragm silicone Filter diaphragm silicone
Filter diaphragm rubber Filter diaphragm rubber
Roller knife Roller knife
Roller brush Roller brush
rotoflow dustcloth rotoflow dustcloth
Plansifter cleaners Plansifter cleaners
Lock chain half extra Lock chain half extra
Filter dustcloth Filter dustcloth
Plansifter bottom and top bags Plansifter bottom and top bags
Roller balls Roller balls
Plansifter cleaners Plansifter cleaners
Belts and buckets of elevator Belts and buckets of elevator
Dusty bunker Dusty bunker
Flour depot Flour depot
Wheat Depot B1 The wheat warehouse works to supply the mill by wheat
Laboratory roller mill Laboratory roller mill
Moisture meter Moisture meter
Balance of gluten and sediment meas Balance of gluten and sediment measurement
Sedimentation Balance of sedimentation measurement
Perforated sheet Perforated sheet
Perforated round and sheet Perforated round and sheet
Metall sheet of scourer machine Metall sheet of scourer machine
ROTATING DEFLECTOR FOR MİLLİNG SİSTEM
Ulnar pipes Ulnar pipes
Y - type valve Y - type valve
Funnels Funnels of pipe
Flow and ventilation pipes Flow and ventilation pipes
Plansifter case Plansifter case
V belt types V belt types
Rubber chump Rubber chump
Silos silo of storage of flour and weath
BRAN FINISHER USAGE OBJECTIVES AND FIELD : The objectives of this manual instruction are to express how to mount the available models of the bran finishers; how to use; the general conditions of the machine and its spare parts; the important points to be considered; product label ID; and how to do the maintenance processes
Vibro Flour - Brain Finisher USAGE OBJECTIVES AND FIELD : The objectives of this manual instruction are to express how to mount the available models of the bran finishers; how to use; the general conditions of the machine and its spare parts; the important points to be considered; product label ID; and how to do the maintenance processes.
JET FILTER USAGE OBJECTIVES AND FIELD: The cleaning of the grain is applied as purifying the ground product together with the transport of the material in dust or granule. Thus; air application has been an inspiration to make alterations in many fields.
Magnet box Magnit used to remove metal particles from the powder or grain products.
FLOUR SCREW CONVEYOR Screw conveyor - transporting device for loose, small-sized, of dust, powdered materials. In production of the mill is used for the transportation of cereals for recycling in the mechanisms established in the stand or on the floor above the established mechanisms. Thanks to mobile base unit is a mobile device with the function of setting the desired height. The conveyor can be powered by an electric motor and by a tractor or other mechanical shaft.
Filter washer Filter washer
Gear and pulley of roller Gear and pulley of roller
Pipe and stove injector Pipe and stove injector
Glass of airlock Glass of airlock
Laboratory roller mill Laboratory roller mill
Low control pipe of plansifter Low control pipe of plansifter
Flow equipment Flow equipment
Flour valve and control pipe Flour valve and control pipe
Rubber muff Rubber muff
Aluminum flap Aluminum flap
Pneumatic glass Pneumatic glass
Directional clamp Directional clamp